Heavy-Duty Warehouse Pallet Racking

Which Warehouse Pallet Racking Should You Choose?

Are you seeking a robust and efficient way to maximise your warehouse storage capacity? Our range of warehouse pallet racking systems is designed to meet the heavy-duty demands of pallet storage, ensuring strength, durability, and flexibility.

Our heavy-duty racking systems can store between 6 and 24 pallets, catering to various storage needs. Made with galvanised steel frames, these racks offer outstanding strength and longevity, making them ideal for any warehouse environment. The adjustable design of our warehouse pallet racking allows for customised configurations, accommodating different types and capacities of racking to suit your specific requirements.

With our pallet rack systems, you can optimise your warehouse space and improve storage efficiency. We offer free delivery across mainland UK on all racking. Explore our range of warehouse pallet racking today and find the perfect system to enhance your storage capabilities.

Warehouse pallet racking example

Understanding Warehouse Pallet Racks

Industrial pallet racking is a versatile and robust storage system designed to store goods and materials on pallets. It comprises vertical frames and horizontal beams that create "bays" or "unit load positions" to support the weight of the pallets, making it an essential component for efficient warehouse operations. The pallets are loaded onto a pair of beams using a forklift truck, and can easily be loaded or unloaded.

Key Features of Pallet Racking

Weight capacity: Pallet racking works the same as standard metal frame shelving, but for much greater loads. The weight capacity of pallet racking is designed to accommodate most scenarios, generally up to 3180kg per shelf. The SWL (Safe Working Load) will be marked on the racking beams to make forklift operators aware.

Pallet Rack Frame and Height: The pallet rack frame is the backbone of the racking system, providing the necessary support for heavy pallets. Frames are available in various heights to accommodate different storage needs, allowing warehouses to maximise vertical space. Adjustable pallet racking systems enable easy modifications to the pallet heights, ensuring flexibility as storage requirements change.

Pallet Racking Frame Protectors: To maintain the integrity of pallet racking, frame protectors are crucial. These protectors shield the frames from accidental damage caused by forklifts and other warehouse equipment. By safeguarding the pallet rack frame, frame protectors help extend the lifespan of the racking system and ensure safe operation.

There are various types of pallet racking systems available, each designed to meet different storage needs. Whether you require a selective racking system for easy access to all pallets or a drive-in system for high-density storage, the right type of pallet racking can significantly enhance warehouse efficiency.

Benefits of Pallet Racking

Efficient Use of Space: Warehouse pallet racking systems enable the efficient use of vertical space, allowing for organised storage in neat rows on multiple levels. This maximises the storage capacity of the warehouse, enabling the storage of a higher volume of goods.

Flexibility and Customisation: Adjustable pallet racking offers flexibility, allowing for custom configurations to meet specific warehouse needs. Whether storing heavy pallets or lighter loads, the ability to adjust pallet heights and beam positions ensures that the racking system can adapt to changing storage requirements.

Safety and Durability: Made from galvanised steel, warehouse pallet racking is built to withstand the demands of industrial environments. Pallet racking frame protectors and robust construction materials ensure the system's safety and durability, providing reliable support for heavy pallets and maintaining its integrity.

Things to Consider

Load Capacity: Consider the maximum weight the pallet racking system can safely hold. This is crucial to ensure that it can accommodate the weight of your products or materials without compromising safety or stability.
Size and Dimensions: Evaluate the dimensions of the pallet racking system to ensure it fits well within your available space. Consider the racks' height, width, depth, and any specific requirements for your warehouse layout.
Compatibility: Check if the pallet racking system is compatible with your existing storage equipment or if it can be easily integrated with other systems you plan to use. This will help optimise your storage space and ensure smooth operations.
Adjustability: Look for pallet racking systems that offer adjustable shelving or racks. This flexibility allows you to adapt the system to accommodate different product sizes or reconfigure the layout as your storage needs change over time.
Durability: Consider the material and construction quality of the pallet racking system. It should be robust and able to withstand the demands of your warehouse environment, such as heavy loads, frequent movement, and potential impacts.
Safety Features: Ensure that the pallet racking system complies with relevant safety standards and regulations. Look for features like safety pins, beam connectors, or load stoppers that enhance stability and prevent accidents or product damage.
Accessibility: Evaluate how easily you can access and retrieve items from the pallet racking system. Consider features like aisle width, accessibility for forklifts or other handling equipment, and the system's overall efficiency in picking and restocking operations.
Future Expansion: If you anticipate future growth or changes in your storage needs, consider the scalability of the pallet racking system. Look for options that allow for easy expansion or modification without requiring significant investment or disruption to your operations.

Frequently Asked Questions

What is a pallet racking system?

A pallet racking system is a very strong shelving unit used in warehouses and distribution centres to maximise space utilisation and streamline inventory management. It consists of upright frames, horizontal beams, and wire mesh decks, creating multiple storage levels for palletised goods.

Pallet racking systems are designed to safely store and organise heavy, palletised loads, making it easier to access and retrieve items when needed. With various configurations available, such as selective, drive-in, and push-back racking, businesses can choose the system that best suits their specific storage requirements.

Does pallet racking need to be bolted to the floor?

In the UK, pallet racking systems should indeed be anchored to the floor as a standard safety measure, particularly in environments where mechanical handling equipment operates or other forces may risk overturning the storage racks.

The guidelines specify that the racking and industrial shelving must be securely fixed to the floor where necessary, especially when forklift trucks, order pickers, or other mechanical handling equipment is in operation.

Additionally, the erection and securing of pallet racking are to be done per SEMA/FEM regulations, which mandate that the racking system be anchored to the floor by at least a single fixing bolt. It's crucial that the racking isn't fixed/anchored to the floor slab before all racks are properly aligned and levelled.

Furthermore, according to SEMA guidelines, pallet racking should be installed on a solid, stable base that provides adequate support and anchorage for the floor plate and fixings. In the case of double-entry racks with sufficient row spacers and a height-to-depth ratio of less than 6:1, only the perimeter uprights need to be floor-fixed.

These guidelines are in place to ensure the safety and stability of pallet racking systems, reducing the risk of accidents and injuries in the workplace.

Do pallet racks need decking?

Yes, pallet racks can benefit from having decking. Decking provides a solid platform for storing items on the racks, ensuring stability and preventing items from falling through the gaps. It also helps to distribute the weight evenly across the shelves, maximising the storage capacity of the racks.

Additionally, decking can improve safety by reducing the risk of accidents and injuries caused by items slipping or falling. Overall, investing in decking for your pallet racks is a wise choice to optimise your storage space and ensure the safety of your inventory.